Glass

The unit does the work.

A window is only as good as the insulating unit inside it. Our standard package is a hybrid: an outer argon-filled insulated unit stacked with an inner vacuum insulating unit, tuned for the climate. The result is a whole-window U-value approaching zero.

Hybrid vacuum insulating glass unit

Three ways heat is lost

Cold does not move. Heat does.

A window loses heat by three mechanisms at once. The insulating unit is engineered to shut down all three, in the order they matter.

Conduction

Heat passes directly through the glass and the gap by molecular collision. A vacuum has almost no molecules, so it barely conducts — which is why the vacuum layer does most of the work.

Convection

Warm interior air circulates against the cold inner pane and dumps heat into it. A vacuum gap has no gas to convect, and the outer argon gap is sized to suppress circulation.

Radiation

Every warm surface radiates infrared across the gap. A vacuum can't stop radiation, so a Low-E coating closes that last pathway by reflecting infrared back to its source.

Vacuum insulating glass

A vacuum layer 0.3 mm thick, doing what a 100 mm cavity cannot.

≈ 0.08

Center-of-glass U-factor

The vacuum unit alone reaches a U-factor near 0.08 Btu/h·ft²·°F (about 0.4 W/m²K) — two to four times better than a conventional argon insulated unit, and six to ten times better than single-pane glass.

Passive

Meets Passivhaus alone

At that performance level, a single vacuum unit already meets international passive-house requirements for windows and doors — before it is even paired with the outer argon unit.

0.3 mm

Wall performance, glass thickness

Because the vacuum layer is only about 0.3 mm, the whole hybrid unit fits an ordinary glazing pocket. You get wall-level insulation without wall-level thickness.

We never sell a bare vacuum unit. It is always the inner half of a hybrid: an outer argon-filled insulated unit takes the wind load, thermal shock, and surface wear, while the vacuum unit — the more thermally stable, more valuable component — sits in the protected inner position.

Why the vacuum unit sits inside

Three reasons the vacuum unit takes the protected inner position.

Less stress on the edge seal

The outer argon unit absorbs most of the temperature difference between outside and inside. The vacuum unit then sits in a stable, moderated environment, so its edge seal sees far less differential expansion across thousands of thermal cycles.

Titanium alloy edge seal

The vacuum unit's edge is sealed with a flexible, lead-free titanium alloy rather than glass frit. Titanium conducts little heat, tolerates slight movement without cracking, and is sealed below the glass annealing point so the pane keeps its full tempered strength.

A getter keeps the vacuum

A reactive getter inside the sealed cavity chemically locks any stray gas molecules that outgas over time, so the vacuum holds for the life of the unit. No power and no maintenance — it works passively.

0.4Whole-unit U-value as low as 0.4 W/m²·K, meeting passive-house glazing targets
6–10×Better than single-pane glass, and 2–4× better than a conventional insulated unit
39 dBWeighted sound reduction index, quieting traffic and construction noise
50 yrProjected service life; 25+ year expectancy, tested to 11 years of accelerated ageing

The full glazing stack

The hybrid unit in cross-section, exterior to interior. Surfaces are numbered 1 to 6 by the industry-standard convention.

EXTERIOR INTERIOR 14 mm argon ≈0.3 mm vacuum Low-E · hot Low-E · cold ARGON INSULATED UNIT VACUUM UNIT 1 2 3 4 5 6
Glass lite Argon gap Vacuum gap Low-E coating (surfaces 2 & 5)

Reading left to right: an outer glass lite, a 14 mm argon cavity, then the vacuum unit — two lites separated by a 0.3 mm vacuum. The 14 mm argon gap is deliberate: argon cavities perform best between roughly 12 and 16 mm. A high-performance thermoplastic warm-edge spacer keeps the perimeter warm and removes the thermal bridge a metal spacer would create.

Climate-specific Low-E strategy

The coating position is tuned to the climate. This is what the ZERO packages carry.

HEIT · Hot climates
Low-E on Surface 2

Florida, Texas, Gulf Coast, Caribbean

Rejects incoming solar near-infrared before it enters the cavity, and keeps the warm-edge spacer cool.

KØLD · Cold climates
Low-E on Surface 5

Boston, Minneapolis, Canada, Northern Europe

Reflects outgoing interior far-infrared back into the room in winter for maximum heat retention.

Mixed climates
Low-E on Surfaces 2 & 5

Mid-Atlantic, Pacific Northwest, most of Europe

Two independent coatings: Surface 2 blocks summer solar gain, Surface 5 retains winter heat. Different wavelengths, no interference.

Exact U-values, SHGC, and coating packages are governed by the assembly and the project. Values are labeled Calculated until third-party certification completes — see Performance for how each number is established, and any product page for its glazing pocket.

More than insulation

The same vacuum layer that stops heat also brings quiet, altitude-proof stability, and a long service life.

Quiet as well as warm

A weighted sound reduction index above 39 dB brings a busy street close to library quiet. The vacuum layer works against both the low-frequency rumble of traffic and the high-frequency edge of construction, noticeably better than a conventional insulated unit.

Works at any angle, any altitude

There is no gas in the vacuum layer to expand or contract, so performance does not change with elevation, geography, or mounting angle. The U-value holds whether the glass is vertical, sloped, or overhead, which suits skylights, sunrooms, and daylighting roofs where sealed gas units struggle.

Built to last

The unit is inorganic, with nothing to off-gas or degrade. A flexible titanium-alloy edge seal absorbs the movement that cracks rigid seals across large indoor-to-outdoor temperature swings, and a built-in getter holds the vacuum for decades. Every unit starts from tempered safety glass and passes multi-stage inspection, so the spontaneous-breakage rate stays comparable to an ordinary insulated unit.